Rubbex Engineering Services
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Engineering Services
Rubbex Engineering Services are designed to provide end-to-end support for the design, optimization, installation, and maintenance of conveyor systems across industries. These services are especially vital in sectors like mining, cement, ports, steel, power, fertilizers, and bulk material handling.
Rubbex Engineering Services deliver comprehensive, end-to-end solutions for the design, optimization, installation, and long-term maintenance of conveyor systems, ensuring maximum operational efficiency and reliability. With expertise spanning every stage—from initial system design and material flow analysis to advanced performance optimization and preventative maintenance—these services are tailored to meet the unique demands of diverse industries. They play a critical role in high-demand sectors such as mining, cement, ports, steel, power generation, fertilizers, and bulk material handling, where uninterrupted material flow and minimized downtime are essential for productivity. Leveraging cutting-edge technology, skilled engineering teams, and strict adherence to global quality standards, Rubbex Engineering Services help clients achieve enhanced system lifespan, reduced operating costs, and improved safety across their conveyor operations.
Scope of Services
| Category | Details |
|---|---|
|
System Design & Layout |
– Custom design of new conveyor systems- Layout optimization based on site conditions- 2D/3D CAD modeling and structural load calculations |
|
Component Engineering |
– Design of rollers, idlers, pulleys, belt cleaners, skirt boards, and chutes- Optimization of load zones, transitions, and troughing angles |
|
Belt Selection |
– Technical analysis for selecting the right belt type (e.g., steel cord, textile, PVC/PU, Chevron)- Based on material type, load, speed, incline, and abrasion class |
|
Drive & Take-Up Systems |
– Design of drive arrangement (motor + gearbox)- Take-up unit sizing (gravity or screw-based)- Snub and bend pulley integration |
|
Structural Engineering |
– Conveyor gallery, truss, trestle and stringer design- Finite Element Analysis (FEA) for vibration, deflection, load |
|
Chute Flow Engineering |
– Bulk flow simulation using DEM (Discrete Element Modeling)- Material drop and transfer point design- Dust suppression and wear lining solutions |
|
Conveyor Dynamics |
– Belt tension calculations (CEMA/ISO standards)- Analysis of belt sag, drift, snaking- Speed and torque balancing |
|
Project Supervision |
– Engineering consultancy for installation supervision- Field audits and performance assessment- Troubleshooting and upgrades |
Typical Deliverables
- Conveyor General Arrangement (GA) drawings
- Bill of Materials (BoM)
- Component detail drawings (idler frame, pulley shafts, etc.)
- Load calculations and simulation reports
- Design compliance with CEMA, DIN, or ISO standards
- Maintenance-friendly engineering solutions
Where It's Used (Industries)
| Industry | Applications |
|---|---|
|
Mining & Quarries |
Overland conveyors, shiftable conveyors, underground belts |
|
Ports & Terminals |
Ship loaders/unloaders, barge loading conveyors |
|
Cement Plants |
Limestone, clinker and coal conveyor systems |
|
Steel & Power Plants |
Raw material conveyors, ash handling belts |
|
Fertilizer Plants |
Urea, potash belt design for controlled material flow |
|
Food & Packaging |
Lightweight PU/PVC belt layouts with hygiene design |
Benefits of Rubbex Engineering Services
- Expertise-Driven – 15+ years of experience in conveyor engineering
- Custom Solutions – Every project is tailored for your material and environment
- International Standards – Designs adhere to CEMA, ISO, and DIN norms
- Rapid Turnaround – From concept to drawings in record timelines
- On-Site Coordination – Rubbex engineers available for deployment at project sites
