Belt Splicing Services
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Belt Splicing Services
We offer both cold & hot vulcanizing of belts with highly skilled service team. The services include jointing of Fabric as well as Steel Cord Beltings.
Belt splicing is a core service in conveyor maintenance, essential for ensuring continuous, efficient, and safe material handling. Whether for new belt installations or emergency repairs, splicing must be done with precision, using appropriate methods based on the belt type, application, and environmental conditions.
Types of Belt Splicing Services Offered
| Splicing Method | Description | Applications |
|---|---|---|
|
Hot Vulcanizing |
Uses heat and pressure to create a permanent, seamless bond between belt ends. |
Long, high-tension belts in mining, cement, etc. |
|
Cold Vulcanizing |
Uses chemical adhesives for bonding without heat; suitable for quicker applications. |
Medium-duty belts, field repairs |
|
Mechanical Splicing |
Fastening belt ends with metallic or synthetic fasteners using specialized tools. |
Emergency fixes, temporary joins, portable belts |
|
Step Splicing |
Reduces splice thickness by cutting belt layers in steps before joining. |
Multilayer textile belts |
|
Finger Splicing |
Interlocks multiple fingers at belt ends for strong and flexible bonding (often used with PU/PVC). |
Light-duty, food, logistics, packaging industries |
Splicing Process Overview
| Stage | Activities Involved |
|---|---|
|
Belt Preparation |
Trimming, squaring, surface cleaning, edge shaping |
|
Skiving / Finger Cutting |
Thinning or patterning belt ends (manual or mechanical) |
|
Adhesive Application |
Applying bonding agents in layers (cold or hot) |
|
Pressing / Curing |
Hot press (for vulcanizing) or roller pressure (for cold bonding) |
|
Finishing & Trimming |
Removing excess material, rounding edges, smoothing surface |
|
Inspection |
Splice strength testing, alignment check, photo documentation |
Deliverables & Documentation
| Document | Details |
|---|---|
|
Splice Report |
Type, method, length, materials used, curing time/date |
|
Belt Joint Warranty |
Optional warranty for hot/cold joints (conditions apply) |
|
QA Checklist |
Adhesion check, alignment, thickness match, surface finish |
|
Photo Documentation |
Splicing steps and final results for client records |
Splicing Materials & Tools Used
- Vulcanizing presses (modular or spot)
- Skivers, cutters, measuring tools
- Cold bonding adhesives (two-component)
- Conveyor fasteners and installation tools
- Buffing wheels, thermometers, patch rollers
On-Site & Off-Site Service Availability
- Fully equipped mobile splicing team
- Splicing services in mines, cement plants, crushers, ports, and power plants
- 24/7 shutdown-based emergency splicing
- In-house splicing for modular belts, PVC/PU belts
Why Choose Professional Splicing?
- Ensures long-lasting, high-strength joints
- Prevents early belt failure and material leakage
- Increases uptime and efficiency
- Maintains warranty eligibility
- Reduces vibration, mistracking, and noise
